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  • 一根油管接头、过渡接头
  • 本站编辑:杭州派跃威流体设备有限公司发布日期:2019-08-28 20:25 浏览次数:

5月以来,勘探三号平台积极开展降本减费建议征集活动,平台职工献计献策,为公司带来了实实在在的经济效益。为降低维护成本,该平台机械工程师从进口吊机液压系统入手,开始了对其重要易损备件——“油管接头”的自主化改造。

Since May, exploration platform No。 3 has actively carried out cost reduction and fee reduction proposals collection activities, and platform staff have offered suggestions, which has brought tangible economic benefits to the company。 In order to reduce the maintenance cost, the mechanical engineer of the platform started the self-transformation of the important vulnerable spare part of the crane, the tubing joint, from the hydraulic system of the imported crane。

勘探三号平台力霸吊机油管接头的形式比较特殊,与常用的接头型号不一致,且为公制,不能通用,因此平台只能申报进口原厂家的油管,同时油管种类繁多,各种管径,各种长度都要备货,备货量大,时间久了,很多库存的橡胶件会老化失去其承受高压的功能,容易造成浪费。但是迫于安全生产所需,又不得不保持一定量的库存。

Exploration platform No. 3 Liba crane tubing joints have special forms, which are not consistent with the commonly used types of joints, and are public and not universal. Therefore, the platform can only declare the imported original manufacturers'tubing. At the same time, there are many kinds of tubing, various pipe diameters and various lengths to be ready for stock, large stock, long time, a lot of inventory. Rubber parts will lose their ability to withstand high pressure due to aging, which will easily cause waste. However, due to the need for safe production, we have to maintain a certain amount of inventory.

为解决这个问题,平台工程师高欣蕾带领机修班组,翻阅大量资料,通过多方渠道了解收集相关信息,结合该平台现有的设备,大胆提出了自己压制油管的方案。为解决公制压套的问题,油管接头机修班利用平台现有英制压管机,提出了用不同尺寸的压块多次压制的方法,同时在压块与压套之间垫铜皮,从而达到压力要求。油管接头经过适当的剥皮或者车削压套,机修班组有效地利用了水下部门的高压软管,避免了多余采购,并对压制的每一根油管进行了1.25倍的工作压力试验,以检验效果、确保使用安全。

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In order to solve this problem, Platform Engineer Gao Xinlei led the maintenance team, read a lot of information, gathered relevant information through various channels, combined with the existing equipment of the platform, boldly put forward his own plan of suppressing oil pipelines。 In order to solve the problem of metric sleeve pressing, the repairman of tubing joint uses the existing British tube pressing machine on the platform, and puts forward the method of multiple pressing with different sizes of pressing blocks。 At the same time, copper sheet is padded between the pressing blocks and sleeves, so as to meet the pressure requirements。 After proper peeling or turning the pressure sleeve of the tubing joint, the repairing team effectively utilized the high-pressure hose of the underwater department, avoided redundant purchasing, and carried out 1。25 times working pressure test for each tubing pressed, in order to check the effect and ensure the safety of use。

勘探三号员工用行动践行降本减费理念,提升自我,勇战寒冬。

青海快3Exploration No。 3 employees use action to practice the concept of cost reduction and fee reduction, improve themselves, and bravely fight the cold winter。

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